Monday, July 9, 2018

July 2018: Heading North

We Reached a Smoking 11.3 Knots of Ground Speed Courtesy of a
Gulf Stream Current Running in Close to the Shoreline

Finally Underway

On Tuesday, 03-July at 0900 we steered Ghost Rider out of Old Port Cove, down to the Lake Worth Inlet and out into the Atlantic.  We took up a northerly heading a few miles offshore, with air temperature in the low 80’s, sea temp at 86F, with a 10 knot breeze out of the east and mostly clear skies.  Sea surface was tame with a two foot chop on top of a slow gentle swell, so the ride was good.

The Gulf Stream current was running in close, and there were plenty of near shore fishing vessels trying to take advantage of that.  The current had to be something close to three knots as we were clocking as much as 11 knots SOG on the GPS at some points even at a loping 1400 RPM.

The boat performed well, including its stuffing box (yay!)  As the new packing settled in we initially saw a gland temp of 110F, which climbed during the day to near 120F, but then settled back down to a steady 111F.  We’ll take ambient plus 25 as a victory.  We did encounter a minor drip from the front of the main engine (not the oil pan) so that will require some sleuthing in the coming weeks.
Good Looking Weed Line

Just before mid-day we came upon a very wide, long and consistent weed line in about 100 feet of water.  It looked like a runway made out of sargassum seaweed.  So Chelle deployed a trolling rod dragging a Rattle-Jet lure and we slowed a bit to see if we could tempt anything hiding under the weeds to come out and bite.  That weed line was so long we could have followed it all day, but that probably would eventually have landed us in Bermuda….so after a while we had to turn away and continue our planned course to Fort Pierce.  We kept the rod out for a few hours but nothing hit it.
We Expected Fish Out of This Weed Line....But Got No Bites.

At around 1500 we entered the Fort Pierce Inlet, by which time the seas had calmed even more, so it was a smooth and uneventful run into the inlet.  By 1530 we had maneuvered into the City marina, backed Ghost Rider into her assigned slip, tied securely, and hooked up shore power – only to find we could only get 208V from the pedestal.  We don’t (yet) have a boost transformer, and we need at least 220-225V for the inverter and A/C to work; the marina electrician mucked with the dock wiring for about an hour with no success.  So eventually we moved the boat over to a nearby t-dock where we found a healthy 240V shore power feed, tied up and fendered again.  After a quick hose-down of the boat we called it day.

We got back underway on Wednesday, 04-July at 0900, with Chelle at the helm to keep her close quarter maneuvering skills sharp.  It was another pleasant day as we departed through the Fort Pierce Inlet, although to the north and east we could see storm cells forming and moving generally to the west.  A few were between us and our Canaveral destination, but they were far enough away that we were hopeful they would move to the east or diminish by the time we got there.  The resultant high cloud cover kept air temps in the mid 80’s, and seas were mild and gentle once again. Even the stuffing box was running cooler now, fairly steady at 102F, which is downright chilly in today’s 83F waters.
A Bottlenosed Dolphin Enjoying Our Bow Wave

Late in the morning we got some company.  First we were strafed by a CBP patrol boat who apparently wanted a close look at us, but once alongside they peeled away quickly and sped off to the northeast in search of something that looked more menacing.  Shortly after that we were joined in close formation by a couple of bottlenose dolphin, who enjoyed riding the pushing pressure wave just forward of our bulbous bow for about ten minutes.

We didn’t have quite the Gulf Stream boost that we had encountered the day before, but nonetheless made decent time, entering the Port Canaveral channel around 1700 in a mostly calm ocean.  Unfortunately one of those humongous Disney cruise ships was heading out to sea at about that same time.  One of its pilot boats hailed us and said if we kept to the “red” side we’d be fine – and that’s what we did, hugging the north side of the channel.  Unfortunately whoever was driving that massive ship decided he wanted our side of the channel, too, and we ended up taking some rather drastic evasive maneuvers to prevent being run over by the damned thing.  Chelle was of the opinion that we should have just waited for that oversized hulk to egress the channel, while Rick was just pissed off at whoever was manning its helm.
A Few Minutes After Taking This Shot of the Outbound Disney Cruise
Ship, the Damned Thing Try to Run Us Over.

Anyway, once we got past that ugly, oversized floating hotel the remainder of the approach was uneventful, and we nosed into our assigned slip at the Ocean Club Marina at 1730.  By 1830 we had Ghost Rider and ourselves hosed down, and we settled in for more relaxation with drinks and dinner.  We were hoping for some July 4th pyrotechnics that night, but rain showers dashed that hope.
The Port Canaveral Canal...Ocean Club Marina is on the Port
Side Just Before the Bridge

The morning of Thursday, 05-July brought pleasant and dry weather with air temp in the low 80’s, a nice breeze from the east and thin high clouds filtering the sun.  We backed Ghost Rider out the slip at 0915 and made our way back out the long canal and then aimed her north again.  Seas were a bit more rolly, on the beam at about three feet on average, but with decent intervals.  Still, the stabilizers had to work a bit harder.  It was also obvious the Gulf Stream was considerably further offshore as we were no longer getting the benefit of its northward current, and ground speed hovered between 7 and 7.8 knots.

We placed a phone call to BoatUS shortly after departure to get the benefit of their local knowledge of the Ponce Inlet, in particular the area north of the inlet where we hoped to anchor later in the day.  The local captain gave us a quick briefing and gave his blessing to our rough plan, along with a couple of visual reference tips.

The Cape Canaveral Coast Line
The restricted area around Cape Canaveral wasn’t active so we were able to make a fairly close pass to get a view of the launch towers and antenna arrays.  The typical Florida summertime thunderstorms started popping late morning and through the afternoon, but stayed west of us over the peninsula.

By 1630 we had negotiated the Ponce Inlet to the planned turn towards the anchorage and quickly found the charts don’t match the actual nav markers or the actual depths in that particular side channel.  We quickly went to zero water under the keel and had to reverse aggressively to regain buoyancy.  Perhaps this was the area where the BoatUS advice was to ignore the channel marker guidance….but we couldn’t visually determine a safe path.  To hell with this, time for plan B.  
Aerial View of the Ponce Inlet....Where the Charts and Markers
Do Not Match Reality

Rick maneuvered back into the main channel and south towards the ICW intersection while Chelle got on the phone to secure a slip reservation at Halifax Marina – about ten miles north, near Daytona.  We pulled into there around 1830; but their sole remaining slip that would hold Ghost Rider had only 208V power, so we ended up running the generator all night anyway.

We also found during our post flight checks that we had developed a signficiant hydraulic oil leak in the vicinity of the wing engine PTO and hydraulic pump.  More on that later, but after cleaning up the mess of leaked oil we decided we would wait until we made it to St. Augustine the next day to troubleshoot that further.

We’ve had better days.

On Friday, 06-July we departed Halifax Marina in Daytona and headed up the ICW towards St. Augustine.  We were careful to minimize use of the bow and stern thrusters to avoid exacerbating the hydraulic oil leak (which was manageable with the hydraulic pump off.)  We don’t particularly care for cruising in “the ditch” but once we had decided on Halifax in Daytona for our alternate the evening before, we were committed to the ICW – there are no navigable inlets between there and St. Augustine to allow us to get back on the outside.
The Ride Up the ICW to St. Augustine Wasn't Too Bad, Plenty of
Interesting Docks and Homes to View

But it wasn’t too bad of a sortie – traffic was light, the storms stayed just to our west, and all but one of the bridges were on “open on demand” schedules, so we made reasonably good time.  By 1700 we had docked up at the Conch House Marina, again minimizing use of the hydraulic thrusters.  We cleaned up the boat and ourselves and called it a day.

Saturday, 07-July was mostly dedicated to boat business – some standard preventive tasks, topping off water tanks, repairing a burst dock water hose.  And, of course, tracking down the hydraulic leak….which Rick isolated to the small (but apparently quite critical) solenoid switch on the topside of the hydraulic pump just aft of the wing engine.  It took some experimentation (and several texts with James Knight) to figure out how to disassemble that thing and verify the cause, but eventually we determined that a small o-ring on the solenoid valve shaft had deteriorated and no amount of torqueing it down could stop the leak.  As a temporary measure Rick had put down some oil absorbent pads and a catch pan to contain the mess; he also removed the o-ring and wrapped some Teflon tape around the valve threads so we could go “match-shopping” for a replacement o-ring the next day.
This is the Leaky Culprit -- With the Coil Switch Pulled Off the Hydraulic
Pump, the Solenoid Shaft is Visible & Removable.

Chelle managed to get off the boat for a spell during the day and tool around St. Augustine on her e-bike, taking in some sights and procuring a few supplies as well.  That evening we walked the docks together for another boat break – we had stayed here a couple years ago, but the place had changed a bit:  Hurricane Irma did a number on them last year, ripping apart a good portion of their floating docs.  While much has been restored, there is still a gaping hole between the “C” and “E” piers, where the “D” docks used to be, but are now removed for refurbishment.  So while the Conch House Marina is back in business, they’re short quite a few parking spots.
The Conch House Marina is Still Missing Some of Their Concrete
Floating Docks as a Result of Hurricane Irma

We did a late dinner at the marina’s Conch House restaurant, enjoying some good seafood and rum punches on their outdoor deck as the evening weather was quite pleasant after the sun went down, and the stormy weather remained inland.  We both slept very well that night….or maybe we just passed out.

The next day, Sunday, 08-July, was mostly a down-day, reserved for touring St. Augustine once again.  We first caught an Uber ride to the nearest NAPA parts store where Rick was able to procure a match for the bad o-ring.  But after that we spent the bulk of the afternoon on a guided tour of this history-rich city, using Segways as our transports. 
Getting Ready to Launch Our Segway Tour

St. Augustine is only 50 miles south of the Georgia border, and is generally considered to be the oldest settlement in the continental U.S., after being “discovered” (code for invaded) by the Spaniard Pedro Menendez back in 1565, kicking out the French and subjugating the native Indians in the process.  Interestingly, there are also several statues of Ponce de Leon here, although there exists no historical evidence he was ever here except by accidental navigation (ditto for the so-called “Fountain of Youth”.) 

Over the following centuries the Spanish, French and Brits beat the hell out of each other in various wars, with the Brits eventually claiming victory and possession of this area, which then became a safe haven for Loyalists during the American Revolutionary period.  But after losing that war the Brits gave it back to Spain, who later gave in to growing U.S. expansionism on the North American continent and finally signed it over to the United States.  As a result of all that tumult, you will find a wide and disjointed variety of architecture in St. Augustine….but some of it is historically significant and quite charming.  By the time Henry Flagler got here with his railroad, it was primed for the beginning of winter migrations.  But like the rest of Florida, it wasn’t until the invention and spread of air conditioning that the real year-round occupations began.
On Our Tour of St. Augustine, Taking a Break from the Segways

With all that history in its background, however, St. Augustine is just as important historically for what took place here during the civil rights movement in the early 1960’s.  Doctor King and Reverend Abernathy took peaceful stands here (including against the KKK) that eventually led to the Civil Rights Act and desegregation.  The place is loaded with historical site reminders around those efforts.

So while St. Augustine is dripping in history, its waterfront downtown area is also just a great place to hang out – it is dense with pedestrian friendly pubs, bars, eateries and hotels, all within stumbling distance of each other.

Back to Boat Business

When we returned to the boat late that afternoon it only took Rick a few minutes to make the o-ring repair to the hydraulic system’s solenoid switch, and just a few more to top off the hydraulic fluid lost during the leakage.  Initial leak checks were good, but we would also be testing more thoroughly the following day.  The weather forecast was erratic at best, so another day at the docks in St. Augustine, verifying systems and just hanging out, fit our expectations just fine.  The seas would be a bit lumpier the following day, but we’ll take that over lightning bolts any day.
The Solenoid Shaft Removed...the Faulty O-ring is at the Base of the Threads

The morning of Monday, 09-July brought another typical summer day in Florida – warm and humid, with a few storm cells hanging just off the coast in open waters.  We were keeping a close watch on various tropical developments out in the Atlantic, including Hurricane Beryl and Tropical Storm Chris.  The former was well southwest of us and dying out, but had a potential to redevelop over the next few days.  The latter was closer, meandering off the Carolina coast and slowly strengthening.  But for now the only impacts we could ascertain were increasing wave heights over the next couple of days, so we were sticking with our plan for a Tuesday departure.

A View of the Conch House Restaurant from the Marina Docks
First, however, we wanted to stress test the hydraulic system repair, so we spent some time running that system and exercising thrusters at the dock for a prolonged period, and finally were satisfied it was back to ops normal.  Chelle took her e-bike into town again and bought shrimp fresh off the boat, while Rick conducted fuel transfer operations, moving the remainder of the aft fuel tanks into the forward tanks where we could keep an eye on the respective sight gauges.  There were a few other pre-departure items that we tended to while occasional showers moved in from the northeast intermittently during the afternoon.  Overall it was a good day to be in port, and we were ready to get underway again.

Our next planned stops are the Cumberland (Georgia) area for an anchorage and some exploring, and then likely Savannah.

Our Track-to-Date
At Port Canaveral, the US Navy Ship Waters....a 450 Footer that Supports Missile Launches
Another View of the Missing Docks at the Conch House Marina
We Found the Missing Docks Piled Up on the South Side of the Marina Basin
Flagler College in Downtown St. Augustine
A Couple of the Old Hotels / Museums in St. Augustine
Back on the Segway Machines....These Were a Lot of Fun.


Monday, July 2, 2018

July 2018: Time To Depart


Wrapping Up Boat Business

RTV Silicone Sealant...It Works!
During the past week or so we’ve been focusing on wrapping up several maintenance issues while still moored at Old Port Cove in North Palm Beach, Florida.

The main goal was to resolve the minor but perplexing oil leak at the front of the main engine.  We conducted a two hour sea trial with the front of the engine “naked” (stripped of its protective belt and pulley guards), with Alex Graham, our diesel guru, on board.  That exercise confirmed that the leak was (still) indeed from the oil pan gasket – no other seal showed any seepage.  So a few days later we once again drained the oil and removed the pan.  This time, however, instead of going with the rather flimsy OEM paper gasket we decided to make our own rubberized seal from a tube of Motorcraft high temperature RTV Sealant.

After the oil pan work was completed Alex also walked Rick through the procedure for adjusting the generator’s intake and exhaust valves.  That is supposedly a routine to be conducted every 600 hours, although Alex opined that would be extreme overkill.  As it turned out (after 1900 hours) the valves did not require much tweaking at all.  Alex could probably perform this relatively simple procedure with his eyes closed, but it was still a good education for us.

Generator Valve Adjustments....a Fairly Straightforward Exercise.
Next up was solving the fuel tank sight gauge leak.  The sight gauge concept is one of those primitive but very effective mechanisms for determining how much fuel you actually have on board….much more reliable than relying upon electrical sending units and remote dial gauges, especially in large fuel tanks.  The downside to the sight gauges, however, is that as the plumbing and gaskets age they can wear down and develop small leaks.  The good news is that you can only leak out the small amount of fuel that the sight gauge tube can hold (provided, of course, you keep the tube’s feed valves closed until you need to check fuel level.)  Glen, from Yacht Tech, handled the repair to the port side main tank – replacing the tube as well as the o-rings at both the upper and lower fittings.  We decided to do the same to the starboard side tank even though it wasn’t currently leaking, as we figured it would soon follow suit.

Finally we still needed to re-attack the main shaft’s stuffing box.  We decided to repack the gland, this time using only two rings of PTFE impregnated flax rather than the normal three rings – the theory being that we knew we had great water flow with no rings inserted, but questionable flow with three rings installed.

A Leaky Fuel Tank Sight Gauge
On the morning of Friday, 29-Jun, we were joined by Rob Etheridge of Yacht Tech for what would hopefully be our last sea trial before starting our east coast cruising.  After more than two hours of running time we found the sight gauge repairs and the new oil pan gasket to be solid.  The damned stuffing box was another story.

Initially the gland temperature was in the acceptable range (with ambient sea water approaching 90F in the shallow ICW, we’d take anything up to 120F.)  But the two rings of packing were wholly insufficient for moderating water flow.  So Rob inserted a third packing ring (using flax with PTFE), but after a few adjustments we lost water flow into the shaft’s gland altogether and the temp started to spike.  Rick joined Rob in the engine room and we removed all three rings and “burped the shaft log” to restore water flow; then yet again inserted three new packing rings – pausing after each one to confirm we still had water around the entire shaft.  By the time we finished that up, with very slow and careful hand tightening, we finally got to a steady state of 110F.  And it remained that way even at wide open throttle.  The water flow might still be a tad strong, but we’re going to let the new packing settle and break in before attempting any more adjustments and rely on the bilge pump to handle any excess sea water.

Then we experienced one of those “WTF” moments.  Just after the final adjustments to the packing gland, we decided to make one more run down the ICW to confirm its temp readings.  As the boat neared an intersection there was enough crossing traffic that Chelle – driving from the fly bridge helm – had to back off the throttle and then back it down as it wasn’t clear that the other boats were going to yield.  At that exact moment the main engine shut down.  Uh-oh.  By chance Rick had just come up from the engine room to the pilot house at the precise second the motor died.  Nordhavn owners joke about things not to do so as to avoid the “sudden sound of silence”, but to be honest, the decibel level of the low oil pressure horn is deafening when that engine stops. 
The Obligatory Shot of Ghost Rider Again Docked at Old Port Cove,
Our Home-Away-From-Home on the East Coast of Florida.

Rick immediately started the wing engine, put it in gear and took control from the pilot house helm (there are no wing engine controls on Ghost Rider’s fly bridge.)  That took all of 5 seconds.  There was no drama or close calls as it turned out.  Chelle came down from the fly bridge and took control of the boat from the pilot house.  In about a minute Rick had checked the obvious things – fire suppression status, battery switch, fuel valving, etc. – and found nothing amiss.  Following that, the first attempt at relighting the main engine was successful.  It purred like a kitten.  No matter what we tried we could not reproduce the failure.  We even ran at WOT for a full 5 minutes with nothing but ops normal.  We returned to the dock and tied up without further incident.

Our working theory is that we experienced a transient fuel system hiccup.  Which, if true, means it was probably our fault.  Rick had changed ONE of the two (primary) Racor fuel filters back in March, but had left the selector valve on the other older Racor.  While both that Racor and the on-engine (secondary) fuel filter had less than 250 hours on them, they were each also about a year old.  Time can be as important as hours when it comes to any fuel filter – at the core they are basically paper elements and can take only so much soaking in fuel before they begin to lose some effectiveness.

So once back at the dock Rick changed both fuel filters, and as a precaution partially filled the new on-engine filter with Stanadyne PF to give the diesel injectors a short cleaning burst of that magical stuff.  We will be monitoring closely.

Time To Get Moving Again

Over the weekend we made our final preparations for departure:  taking our car back to its garage in Fort Myers, putting the engine’s pulley and belt guards back in place, topping off water tanks, reviewing and loading planned routes into the ship’s computer, some final provisioning, and checking weather / sea forecasts.

Generally we intend to mosey up the east coast of the U.S. and eventually into Chesapeake Bay for some exploring.  But along the way we’ll be making plenty of stops, initially Fort Pierce, Canaveral, Ponce, and St. Augustine in Florida.  In Georgia we’d like to check out Cumberland and Savannah.  Of course two of favorite stopovers are in Edisto and Charleston, SC, to be followed by Oriental and Coinjock, NC, and Great Bridge, VA.  After that we’ll head up the Chesapeake.

We’d like to be in the Baltimore area by the end of September to attend the Trawler Fest there (LINK), where Rick and Chelle are enrolled in some technical and cruising oriented classes.  But that’s the closest we want to get to a “schedule”.  From there we’ll reverse course and work our way back south, eventually landing back in Fort Myers in late October or early November.

So that’s the plan, will let y’all know how it goes.  As usual, you can follow our progress at our tracking site (LINK Here.)       

Thursday, June 21, 2018

June 2018: Maintenance Summary


Boring Boat Business

This blog entry is about nothing except maintenance.  It’s the rough equivalent of boring boat porn.  If that sort of thing does not appeal to you, you are done reading.  Some boat geeks may find it interesting, as would those who perhaps are contemplating acquiring one of these trawler beasts.  For the most part we try to tell this kind of “story” with pictures.

This round of service for Ghost Rider mostly covered normal and expected tasks which occur either at certain intervals of time or usage, or which have been carried over from a previous list of items that had been deferred to coincide with certain periodic tasks (e.g., those requiring a haul out.)  And some are “discovered” as a result of further inspection during the haul out, but are nonetheless not particularly surprising on a 16 year old trawler.  As noted previously, some of these tasks we typically plan to do ourselves, while others are definitely the province of the pros.  We are fortunate to have a boat yard that we can trust with the latter – James Knight and his Yacht Tech gang (LINK) – even when we are away from the boat.

Re-sealing the port water tank inspection lid:
The port side water tank inspection plate would leak slightly when we (over) filled the tank (excess should just go up the vent hose…but it didn’t).  Removing the ten nuts on the plate so we could remove and clean the gasket was easy, and Rick applied a generous bead of water-proof caulk (Rescue XL1) before reassembling. 
Replacing the impellers for the generator and wing engine raw water pumps:
These rubber impellers require periodic replacement, as they will wear and crack over time, potentially sending unwanted debris into the heat exchanger, or worse, ceasing to circulate the cooling seawater.  While you can pry out the old one with pliers (being sure to close the seacock first), it’s best to use an impeller puller so you do not mar the interior bronze surfaces.  Rick lightly coated the new impeller with Superlube synthetic grease to make it easier to align the blades and seat it, and also installed a new o-ring and gasket.
 Extracting an oil analysis sample from the generator:
It’s generally a good practice to send off engine oil samples on each diesel motor, as well as transmissions, for lab analysis at periodic intervals (annually is best.)  The results will tell you if there are potential issues developing.  Rick wanted to do the generator a bit early, as its initial oil sample taken during the original purchase survey had worrisome levels of sodium and potassium. The oil sample must be extracted carefully (after engine has been run to operating temp) to avoid contamination.
It only took a few days to get the lab’s results, and they were very good.  That told us the earlier survey results were tainted – likely because the previous owner went way too long between oil changes.
Wing engine oil and oil/fuel filter change:
Oil changes on the three diesel engines are a way of life on these vessels, but the Reverso oil change pump makes them easy.  The wing engine oil & filter are changed annually since it never accumulates enough run time to meet the 200 hour oil change bogey. Same for the secondary fuel filter.
Remove, clean and reinstall starter motor cables for the generator:
When the genset had refused to start one morning in the Bahamas Rick found these to be loose.  As a precaution he removed and thoroughly cleaned these connections and reattached tightly, followed by a light coating of CRC anti-corrosion spray.
Replace the torsion coupling for the wing engine’s transmission:
A while back we noticed that the wing engine tranny would make a nasty clanking noise as it engaged; James diagnosed it as a worn torsion coupling, so we had that replaced.  These splines were worn out, a bit of a mystery given how little it gets used.
Remove and inspect the main propeller shaft; replace if needed:
We suspected the shaft was in sorry shape based on the available visual evidence forward of the stuffing box.  Once the boat was hauled out we had Yacht Tech pull the shaft for inspection, and sure enough, it looked nasty – rust and deep pitting covered its entire length, with scoring inside the stuffing box. It was time for a new shaft.
Our shiny new propeller shaft is a tapered stainless steel Aquamet 22, a definite improvement on the low-grade stainless of the old AQ17.  A new cutless bearing was also installed.  Expensive (lots of "Boat Units")…but beats the hell out of dealing with a shaft failure at sea.
Remove and re-pitch the main propeller:
Even before the decision was made to replace the propeller shaft we knew the prop itself would need to be re-pitched: at wide open throttle (WOT) we couldn't even attain 2000 RPM vs. the proper 2300 RPM rating.  The same shop that machined the new shaft handled the prop mods, removing about 2 inches of pitch. We also applied an anti-fouling coat of Propspeed
New bottom paint & stabilizer seals:
In the warm tropical waters where we do most of our boating you’re lucky to get two years from ablative bottom paint.  We didn’t particularly care for the old baby-blue color so we went with a basic black (Interlux Micron CSC) this time.  Also note the removal of the stabilizer fins – we had Yacht Tech replace the shaft seals for those…another two year thing for these older Naiad stabilizer systems. All hull and prop shaft anodes (zincs) were also replaced.
A new sonar unit for the dinghy:
Just before departing for the Bahamas we found the tender’s digital sonar unit to be toast.  We used a portable handheld unit as a temporary workaround but wanted to find a permanent solution – along with GPS mapping to keep us out of trouble when exploring new waters in our rubber ducky.  This new Garmin unit will handle both depth and navigation needs. Rob Cote of Ocean Currents Marine (LINK) did the work for us.
A suitable cover for the search light:
Remember the big baggie we used to solve the spot light rain water leak?  That was rather tacky, so we found this Sunbrella windlass cover that fit fairly well.  Eventually we'll want to replace this search light with something of higher quality.
Finally time to splash:
After a month on-the-hard at the Seminole yard in Palm Beach it was finally time to splash the boat and begin our sea trials.  Watching Ghost Rider inch along in the travel lift slings is always a bit unnerving.
Initial sea trial:

After splashing Ghost Rider at the Seminole boat yard on Monday, 18-Jun, we spent some time starting up systems and verifying proper operations before getting underway.  It took some effort to prime the hydraulic cooling pump and the air conditioning sea water pump, but by 1210 we had backed out (into a stiff current) and 45 minutes later had negotiated the two bridge openings from there down to Lake Worth.  Now clear of the no wake zones, we ran the main engine at wide open throttle and Glenn (from Yacht Tech) began adjustments to its new stuffing box (packing gland).  We also tested out the wing engine's transmission and shaft.

Overall we were pleased -- the runout on the new shaft checked out with the dial micrometer, and we experienced no vibration -- but we will need additional sea trials to dial in both packing glands.

What's next:

In addition to the stuffing box / packing gland adjustments (deja vu) we still need to adjust the valves on the generator and troubleshoot the minor but annoying oil leak at the front end of the main engine.  We also developed a slight fuel leak at the bottom of the port tank's sight gauge, which we are hoping just needs a new o-ring gasket.  We are estimating another week before we get all that resolved, and will post another update after that.


Frontal view of the main engine....we removed all the belt and pulley guards to allow unfettered views and access during the upcoming sea trial.  An oil leak of any magnitude in this area is difficult to track down because of the slinging effect of all those rotating parts. 

Monday, May 14, 2018

May 2018: From Fort Lauderdale to Palm Beach


Fri, 11-May….to Old Port Cove For Scheduled Maintenance

We had excellent weather and sea forecasts for Friday, 11-May and the morning sun and light breeze seemed to support that, so by 1000 we had departed the dock at Pier 66 Marina and were back underway.  We exited the Port Everglades channel in light traffic and pointed Ghost Rider north, paralleling the Florida coastline about a mile offshore.
Southeast Florida Departing Fort Lauderdale....but the Entire Coastline
Pretty Much Looks the Same All the Way to Palm Beach

Temperatures hovered in the upper 70’s with a northeast breeze around 10 knots, making the humidity quite tolerable.  Sea conditions were nearly ideal – a light wind chop on top of a small swell at pleasant intervals, so the ride was excellent. Those conditions brought out quite a few other boats, especially the local fishermen along the numerous fish havens located in this area, but only occasional evasive action was required. We handled the helm from the perch on the fly bridge the entire day, averaging about 8 knots of ground speed.

At 1530 we entered the Lake Worth Inlet in calm waters, joined the ICW and followed it five miles north, arriving at Old Port Cover Marina in North Palm Beach at 1605. Rick pulled Ghost Rider bow first into her assigned slip, where she would be staying for about the next month for her annual service call at Yacht Tech.  For an idea of what that consists of, see our summarized punch lists below.

As predicted, the weather went to hell in a hurry shortly after arrival.  A combination of an upper level trof, a Bahamian high pressure center, and a developing low in the eastern Gulf of Mexico quickly led to a massive area of precipitation that smothered the Florida peninsula and most of the western Bahamas in squalls.  So while we had to cut our Bahama cruise short by a few days, we were content that we had made a good decision to return when we did.
Ghost Rider Tucked Back into OPC Marina....if the Shot Looks Familiar,
It Should....We're in the Exact Same Slip as Last Time

Thus concludes our Bahamas adventure for this year.  We covered 527 nautical miles in the 34 days since we had departed OPC back on 08-April, consuming approximately 420 gallons of diesel fuel along the way (still leaving 900 gallons in the tanks....with the generator accounting for a good portion of the fuel burn.)  From Grand Bahama, through the Abacos, the Berrys and Bimini we visited 12 different islands, including 11 anchorages and 4 marina stops.  Overall it was an excellent experience and enjoyable journey, making for a very thorough shakedown cruise, and helping us get to know our Nordhavn that much better.  Weather challenges intervened a bit too often for our tastes, but we still made the most of the opportunities we had along the way.  And we will likely return next year – at some point we want to visit Eleuthera, The Exumas and Andros.
There is a Lot More to See in the Bahamas....Hopefully Next Year

We also gained more insights into proper provisioning for food and supplies as well as spare parts.  Chelle did a fabulous job stocking the boat and galley with all our food and drink needs, and usually found the expected local opportunities along the way to replenish certain fresh foods.  Mechanical spares and fluids were over-stocked in most cases (no worries, they eventually will get used), the main exception being some repair parts for the Racor water separator fuel filters.  Towards the end we did run short of fruit juices needed for the Goombay Ghosts, but who could have predicted that new development?

The boat itself did very well.  From the mechanical propulsion and electrical generation perspectives it was nearly perfect.  The “boat business” issues we did encounter were relatively minor and certainly did not impact the journey or the schedule.

Boat Business: The Punch List

Nevertheless, after a long cruise, the vast majority of it in areas with little or no boat services available, it’s typical to develop a list of things that require attention – some by experienced pros, others that we can attack ourselves; some qualify as routine or scheduled, others as repairs. 
Rick Placed Aluminum Baking Pans Under the Main Engine's Oil Pan
to Measure Loss Rate and Cut Down on Absorbent Pad Use

Our list for the pros includes: address main engine oil pan leak (again…warranty item); replacing the wing engine transmission’s torsion coupling (old age); repitching the main prop so we can attain the rated RPM at WOT (on the list since we bought the boat); replacing the main shaft’s cutless bearing (old age); bottom paint and zincs (a below the water line bi-annual event); coolant flush and valve adjustment for the generator (every 600 hours); and install a new sonar unit for the dinghy (the old one is dead).

The list for ourselves includes:  restocking some spare parts and supplies – filters, light bulbs, shop towels, engine oil, that sort of stuff; ditto for re-provisioning the galley; remove, clean and reinstall the generator’s starter/solenoid cables (previously tightened when the genset wouldn’t start, just a precaution); take an oil analysis sample from the generator (a good periodic practice to be sure the engine internals don’t have developing issues); remove & replace the generator’s water pump impeller (another periodic maintenance task); change the oil on the wing engine (done annually); seal a rain water leak in the radar arch (an old cable hole requires re-caulking); repair a fraying ground wire on the wind instrument in the pilot house (new discovery); replace the leaking Racor filter water drain (and get at least one spare to carry, we don’t like fuel leaks); replace or repair the clam shell seals in the toilets (old age).
A Large Baggie Over the Search Light Seems to Have Halted Its Rain
Water Leak....Not Elegant, but Effective.  Poor Housing Design.

We’ll be able to attack some of these items in the coming week before we leave Florida for some dirt-dwelling time with family.  But we won’t be able to get the boat hauled out for paint and prop work until the end of May – apparently it’s a busy time of year for the local boatyards – so that’s why we’ll have the boat here for close to a month before we sortie again.

In the meantime we are looking forward to spending some time with Chelle’s family in Oklahoma City for our nephew’s graduation; followed by Rick’s family in the Lake of the Ozarks for some inland boating with the kids and grandkids, and then in St. Louis for more family time and an annual charity event.  When we return to the boat in early June we’ll have an update on all the boat business action items, along with a better idea as to when we’ll be departing for our east coast cruising this year.